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feat(cli): add stable provisioning failure codes for manual and MDM installs
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# SPEC: Stable customer-visible provisioning failure codes
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Issue: [#586](https://gitlab.int.windscribe.com/controld/clients/ctrld/-/issues/586)
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Requested by: Catt Garrod (@catt). Scope expanded by: Anthony Wong (@anthony).
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## 1. Objective
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Terminal provisioning failures in ctrld — bootstrap/API setup, listener
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binding, and service installation/startup — must produce a stable,
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support-facing failure identifier that survives process exit and reaches
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both manual CLI users and MDM-driven installs. A customer or admin reports
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one code; Support maps it to a scenario and a next action without asking
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for reruns or verbose logs.
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Motivating incident (v1.5.5, macOS): provisioning reached the Control D
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API, then died with only `FTL listener.0 could not find available listen
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ip and port`. The per-address UDP/TCP bind errors existed only at Info
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level in an in-memory logger and vanished on exit. The macOS pkg
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`postinstall` discards ctrld's stdout/stderr entirely and judges success
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by plist existence, so nothing useful reached the MDM log.
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**Users:** end customers and IT admins reporting failures; Support agents
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triaging them; MDM/RMM operators reading installer logs.
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### Failure contract (agreed design)
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Three surfaces, all carrying the same identifier:
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1. **Result file** — on terminal provisioning failure, ctrld writes a
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small redacted JSON file (atomic write: temp + rename) in the ctrld
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home directory (same base dir as the internal `ctrld.log`,
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via `absHomeDir`). Removed/overwritten on later successful
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provisioning so stale failures don't mislead. Schema:
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```json
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{
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"version": 1,
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"timestamp": "2026-08-18T12:00:00Z",
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"stage": "listener",
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"code": "LISTENER_BIND_FAILED",
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"exit_code": 41,
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"message": "could not find available listen ip and port",
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"detail": {
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"attempts": [
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{"addr": "127.0.0.1:53", "proto": "udp", "os_error": "address already in use"}
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]
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}
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}
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```
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`detail` is bounded (cap recorded bind attempts; cap string lengths)
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and redacted by construction: no provisioning tokens, resolver IDs,
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config contents, or unrelated host data.
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2. **Exit code + final stderr line** — the installer-facing command
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(`ctrld start`, and `ctrld run` when run manually in the foreground)
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exits with a stage-scoped code and prints one final line containing
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the string code and stage, e.g.
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`provisioning failed: stage=listener code=LISTENER_BIND_FAILED (exit 41)`.
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3. **Installer log (MDM path)** — `scripts/pkg/postinstall` stops
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discarding the signal: it captures `ctrld start`'s output to a
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private temp file, extracts only the fixed-charset identifier line
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(`stage=[a-z]* code=[A-Z_]* (exit [0-9]*)` — structurally unable to
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carry the token), and echoes it with the exit code into the
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installer log. The result file's `message`/`detail` fields are
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deliberately never surfaced there. The plist-existence check remains
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the final success gate.
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### Identifier format
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- **Primary identifier: stable string codes.** Initial set —
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bootstrap: `API_UNREACHABLE`, `API_REJECTED`, `API_DEVICE_INVALID`;
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listener: `LISTENER_BIND_FAILED`, `LISTENER_CONFIGURED_ADDR_UNAVAILABLE`;
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service: `SERVICE_INSTALL_FAILED`, `SERVICE_START_FAILED`,
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`SERVICE_SELFCHECK_FAILED`. Codes are append-only; renames are new
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codes plus a deprecation note in the mapping doc.
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- **Secondary: stage-scoped process exit codes** as a coarse machine
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signal: bootstrap 30–39, listener 40–49, service install/start 50–59.
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Each string code owns one exit code. Existing contracts are untouched:
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`ctrld status` 0–3, deactivation-pin 126, success 0.
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- One underlying failure maps to one code on every path (manual CLI and
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MDM), on both branches.
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### Propagation (daemon → installer)
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The listener/bootstrap fatals fire inside the daemon process
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(`ctrld run` under launchd/systemd/SCM), not in `ctrld start`. The
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daemon writes the result file before exiting; the existing log-socket
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exit notification (`notifyExitToLogServer`) already unblocks `ctrld
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start`'s self-check. `ctrld start` then reads the result file, prints
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the identifier, and exits with the mapped stage exit code. The daemon's
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own exit-status semantics toward service managers are preserved —
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in particular the deliberate exit-0 on permanent API rejection that
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protects the restart-policy budget; the result file carries the failure
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identity in that case.
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### Support mapping
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`docs/provisioning-failure-codes.md` in this repo: one row per code —
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code, stage, exit code, failure scenario, next safe troubleshooting
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action or evidence request. Updated in the same MR whenever a code is
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added or changed.
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### Branch scope
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Full implementation on **both** `v1.0` (release line for v1.5.5) and
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`master`. The branches diverge heavily (`v1.0`: zerolog fork,
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`commands.go`, `service_status.go`, macOS pkg scripts; `master`: zap,
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inline commands, no pkg scripts), so this is one shared contract
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(codes, exit-code ranges, file schema, doc) implemented twice, as two
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MRs referencing #586.
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## 2. Commands
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- Build: `go build ./...`
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- Test: `go test ./cmd/cli/...` (full: `go test ./...`)
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- Vet: `go vet ./...`
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- Branch workflow: feature branch off `v1.0` for the v1.0 MR; separate
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feature branch off `master` for the port MR. Rebase, never merge the
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base branch in.
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## 3. Project structure
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New and touched files on `v1.0` (master port mirrors the same contract
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at its equivalent emission points in its `cli.go`):
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- `cmd/cli/provision_result.go` (new) — stage + code enums, exit-code
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mapping, result-file schema, atomic write/read/clear helpers,
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bounded/redacted detail builders. Pattern follows `service_status.go`
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(small file: named constants + classifier + dedicated tests).
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- `cmd/cli/provision_result_test.go` (new).
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- `cmd/cli/cli.go` — emission points: `run()` bootstrap failure branches
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(permanent rejection, invalid-device, fatal fetch), and
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`tryUpdateListenerConfig` / `tryUpdateListenerConfigIntercept` fatals,
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which now record per-attempt `{addr, proto, os_error}` bind detail.
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- `cmd/cli/commands.go` — `initStartCmd`: doTasks install/start failures
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and the self-check failure branch read the result file, print the
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identifier, and exit with the stage code (replacing bare `os.Exit(1)`
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on those paths).
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- `scripts/pkg/postinstall` — propagate exit code + result-file contents
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into the installer log (v1.0 only; master has no pkg scripts).
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- `docs/provisioning-failure-codes.md` (new) — support mapping.
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## 4. Code style
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- Per repo conventions and global rules: guard clauses, small functions,
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descriptive names, explicit error handling — never weaken existing
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handling (e.g. keep the permanent-rejection exit-0 rationale intact).
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- Comments only for non-obvious constraints (e.g. why the daemon must
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still exit 0 on permanent rejection), simple-english, self-contained —
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no issue/MR references in code.
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- Match each branch's logging idiom: zerolog fork on `v1.0`, zap on
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`master`. No new dependencies.
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- Conventional Commits; MR titles in simple-english; both MRs reference
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#586 (release-line MR carries `Closes #586`).
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## 5. Testing strategy
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Test-first where the harness allows. Coverage required by the issue:
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- **Code/mapping unit tests** — every string code maps to exactly one
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stage and one in-range exit code; ranges don't collide with existing
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contracts (0–3 status, 126 pin).
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- **Result file round-trip** — write/read/clear; atomic write; stale
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file removed on success.
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- **Redaction** — serialize a result built from inputs containing a
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provision token, resolver ID, and config content; assert none appear.
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- **Listener bind failure (regression test for the incident)** — occupy
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a port, drive the listener-config path to exhaustion, assert the
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result records `LISTENER_BIND_FAILED` with attempted address, UDP/TCP
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operation, and OS error (`address already in use`-class).
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- **Bootstrap failures** — mock API: permanent 4xx → `API_REJECTED`;
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invalid-device 40402 → `API_DEVICE_INVALID`; unreachable →
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`API_UNREACHABLE`.
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- **Service install/start/self-check failures** — injected task
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failures assert code selection and `ctrld start` exit code.
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- **MDM surface** — shell-level check of `postinstall` failure branch
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(result file present → correct log line and exit), aligned with the
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existing `test-scripts/` approach; manual pkg verification steps
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documented in the MR.
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- Both branches: the shared contract tests exist on both; branch-specific
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emission tests match each branch's structure.
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## 6. Boundaries
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**Always:**
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- Redact tokens, resolver IDs, config contents, host data from every
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customer-visible surface (result file, stderr line, installer log).
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- Preserve existing exit-code contracts (`ctrld status` 0–3, pin 126)
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and the daemon's service-manager-facing exit semantics.
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- Bound all recorded detail (attempt counts, string lengths).
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- Keep codes append-only once merged.
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**Ask first:**
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- Changing the daemon's (`ctrld run` under a service manager) exit codes
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or restart-relevant behavior beyond writing the result file.
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- Adding any persisted file outside the ctrld home directory.
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- Expanding scope to runtime (post-provisioning) failures — this ticket
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owns terminal provisioning failures only.
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**Never:**
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- Print or persist the provisioning token (the reason postinstall
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discards output today — the replacement surface must stay token-free).
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- Auto-detect or kill conflicting processes (explicitly out of scope).
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- Break `ctrld status`'s documented exit-code contract.
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